Extrusions our commonly used to accept sheet metal screws or permit tapping into a deeper distance than just the material thickness.
Extruded hole in sheet metal.
A legacy product extrude tite screws have been now largely superceded by fastite 2000 fasteners.
Center of extruded holes a 5 hole dia 2t extruded hole and bend edge c 3t r d 2.
For a hole 1 in diameter the minimum distance d 2t r see fig.
The minimum distance from an extruded hole to an edge is three times the material thickness.
The diameter of the pre punched hole ultimately determines the height of the extrusion.
Certain distance should be maintained between two extruded holes in sheet metal designs.
The minimum distance between two extruded holes is six times the material thickness.
B for a slot or hole 1 diameter then the minimum distance d 2 5t r see fig.
A pre punched hole is required as a one hit pierce and extrude gives poor hole quality and has limited adjustment on the machine.
Unipunch tooling can be used to simultaneously punch a hole and extrude the material down.
The following illustration shows the extruded hole geometry.
If extruded holes are too close it can lead to metal deformation.
Die buttons with oversized internal diameters typically with a 020 radius instead of a cutting edge are used to permit the material to flow downward and punch an extruded hole.
Relieve the punch after extruding the straight section to allow for lubricant to settle into the negative portion of the punch.
The punch should be polished linearly to a mirrorlike surface finish.
Increased torque performance in thin sheet metal applications.
The minimum distance from an extruded hole to a bend is three times the material thickness plus the bend radius.
Therefore the minimum distance between the extruded hole to edge if maintained.
Alternately the hole could be pre pierced in a separate station and then the edges extruded at a second station.
C form height to thickness ratio to determine the minimum form height for sheet metal use the.
Extrude tite screws were designed to resolve the fastening problems of stripping and spin out in thin sheet metal found when using standard round bodied sheet metal screws.
Extruded holes very close to the part edge can lead to sheet metal deformation or tearing.
The extrusion punch should be made of highly wear resistant tool steel powdered metal pm preferably or solid carbide material.
Applications include for self tapping sheet metal screws or in thicker material to permit tapping for machine screws.
Tap fix screws for extruded holes in light gauge steel this article provides tap fix hole size recommendations for metals using light gauge punched extruded materials.
